This project explores the potential of HC3DP technology for real architectural applications by developing translucent, lightweight, and thermally insulating building components manufactured from recycled polymers. Through tubular extrusion, HC3DP produces hollow elements that are highly material-efficient, structurally lightweight, and rapid to fabricate. The resulting components are suitable for interior partitions, façade systems, and skylights, enabling the introduction of natural light into buildings while maintaining enclosure and visual privacy.
The research focuses on four key objectives: full-scale scalability, integration with existing construction systems, architectural design development, and performance evaluation. Throughout the project, panels, connection strategies, and fabrication processes are developed and tested to create building-ready components with the potential to be implemented in the HIL building. Design-for-assembly principles inform the development of floor-to-ceiling panel systems, while functional requirements guide the internal geometries of the elements. Edge conditions and connection details are addressed through post-processing strategies such as heat forming, enabling precise integration with conventional construction interfaces. Together, these investigations address current research gaps in HC3DP technology, particularly regarding large-scale implementation, structural and environmental performance, and the use of recycled polymers in circular construction systems.
Within this framework, the Living Lab serves as a testing environment where full-scale HC3DP partition panels are installed and evaluated in an occupied building context. The installation demonstrates the architectural potential of the system, highlighting its translucency, insulation capacity, design adaptability, and distinctive large-scale additive manufacturing aesthetics. The panels also address complex architectural conditions, such as corners and integrated functional elements, illustrating how HC3DP can expand the relationship between material innovation, construction methods, and spatial design.
